Product Filling

High-care filling area

The filling installation is housed in our cleanroom. This cleanroom is maintained under continuous overpressure and equipped with climate control to prevent the growth of microorganisms and keep the area sterile. In addition, strict rules apply before the room may be entered. Alongside all hygiene regulations, the cleanroom also undergoes periodic cleaning, during which both direct contamination is measured and a trend analysis is performed. This trend analysis is evaluated by our HACCP team. The filling installation is constructed entirely from stainless steel, with Teflon wear components to avoid lubrication. All parts that come into contact with products from various customers are thoroughly cleaned and disinfected. Products are filled on our calibrated scale according to the customer’s requirements, with the filling installation directly connected via our PLC to the tank farm and unloading pumps.

IBC packaging

TSV uses completely new IBCs for filling food products. All materials that come into contact with the product are made from new raw materials (HDPE). The closures are equipped with food-grade seals, and all IBCs are standardly fitted with a 2″ outlet. The IBC is an excellent type of packaging ergonomically manageable and suitable for shipment worldwide. In addition, these products offer an effective return and recycling system, which we can also fully manage for you.

Drum packaging

The semi-automatic filling installation is capable of filling drums made of both HDPE and steel, with various capacities ranging from 25 to 250 kg per unit. TSV offers standard sizes that are always in stock and equipped with all food-grade coatings and certifications. Associated plastic or wooden pallets are also arranged for you.

Jerrycan packaging

Jerrycans are the smallest B2B packaging option we offer. They have a standard maximum capacity of 25 kg and are equipped with a DIN 71 closure. These are kept in stock and can be filled on demand, after which they can be stored in our warehouse on either CP3 or Euro pallets. In addition to this standard solution, other customer-specific capacities are possible, all tailored to your specific requirements and preferences.

Refilling of bulk products

Bulk filling from our land tanks or ISO containers is a common application. With our calibrated weighbridge, capable of handling up to 60 tons, we can accurately pump your product from a land tank or ISO container into a tank truck with precision up to 20 kg. All of this is carried out according to customer-specific requirements. During the filling process, TSV also has the capability to take samples.

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